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LOW
COST TOOLING |
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Other processes require elaborate and expensive
machine tools. Tooling for photochemical machining
is done primarily through a series of photographic
steps reducing tooling costs yet achieving higher
accuracy. Tooling cost can be as little as 1/10th
of that required for other processes . since there
are no cutting tools hence no wear and tear of the
tools (millionth part is identical to the first)
by means of which maintenance cost of tools is
totally eliminated. |
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SPEED
DELIVERY |
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Due to the nature of tooling, lead-time from
design approval to finished parts is cut down to
only a few days. so photochemical etching process
can save you thousands of rupees by delivering the
parts much faster, than by any other method. |
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UNLIMITED
DESIGN FLEXIBILITY |
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Parts Whose design is too complex and irregular
and therefore, "impossible or uneconomical" to
produce with standard manufacturing techniques
,can be produced just as easily, quickly and
effectively as simple ones. Thus photochemical
Machining provides unlimited design flexibility. |
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INTEGRITY
OF METAL PROPERTIES |
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Photochemical process does not affect the
molecular structure of the metal i.e. No strains
or stresses are induced. Furthermore the process
does not alter the hardness, grain structure or
ductility of the metal worked. |
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TOOLING
MODIFICATION |
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A
change in design means no more than a change in
the drawing and film. Design changes are easily
made at low cost, saving great losses due to
obsolete tooling as in other process. |
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NO
BURRS |
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Since blanking is
achieved "chemically" rather than mechanically,
all finished parts are completely burr free and as
flat as the parent metal from which they are
manufactured. |
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PROTOTYPE
AND SHORT RUNS |
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Due to low tooling cost and fastest method for
developing tools photo chemically machining is the
most suitable process for prototype production and
short runs. This would reduce the R & D cost
drastically.
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